Bearing is an important part of modern mechanical equipment. Its main function is to support the mechanical rotating body, reduce the friction coefficient during its movement, and ensure its rotating accuracy. Rolling bearings are generally composed of outer ring, inner ring, rolling element and cage. In bearing production, grinding is the most complex process. Therefore, how to use new technology and technology to finish grinding process with high precision, high efficiency and low cost is the main task of grinding process for one of the key processes in bearing production. Following is a brief introduction of the characteristics of the new bearing grinding process in Yida Borun Petrochemical Company.
2. Scheme of New Bearing Grinding
(1) clamping method of bearings
Axial runout can be avoided when bearing grinding is positioned with large cylindrical and technological angle after correcting accuracy.
(2) Cutting allowance of bearings
Cutting allowance is an important parameter to ensure high efficiency and high precision bearing grinding. Usually, the finishing allowance is controlled at the micron level.
(3) Selection of Abrasive Tools for Bearings
Modern grinding technology adopts high-speed grinding to ensure that grinding debris will not stick to the grinding wheel during grinding process and maintain good self-sharpening.
(4) Grinding Speed of Bearings
The rotational speed of the workpiece is related to the diameter of the bearing grinding surface. The rotational speed of the workpiece has a great influence on the grinding scar and surface roughness. Low rotational speed will cause ripple on the grinding surface, increase the surface residual stress, and high rotational speed will cause grinding surface burns.
3. Grinding of New Bearings
(1) Bearing Accuracy
Bearing accuracy is mainly formed by machine tool accuracy, fixture accuracy and grinding process parameters. Therefore, the reasonable determination of grinding coordinates of CNC machine tools and the position of grinding wheel correction coordinates are also important parameters to promote workpiece quality.
(2) Bearing Burns
In the process of bearing grinding, the phenomenon of grinding burn will occur if the technological parameters are unreasonable or the dimensional accuracy of the blank is not well controlled. The main factors causing grinding burn include low linear speed of grinding wheel, low cutting force, large normal force on grinding wheel and workpiece surface, etc.
(3) Bearing Cracks
When the grinding parameters are unreasonable, cracks or micro-cracks will occur on the grinding surface of the mid-hole seat surface after grinding, especially in the pressure chamber of the seat surface, which will cause cavitation on the front edge of the seat and reduce the fatigue strength of the bearing.
4. Selection of New Grinding Oils
(1) Extreme Pressure Performance of Grinding Oil
The special grinding oil contains sulfur extreme pressure and anti-wear additives, which can effectively protect the abrasive tools and improve the process accuracy.
(2) Chemical Properties of Grinding Oil
The special grinding oil has good chemical stability and will not harm equipment, human body and environment.
(3) Other properties of grinding oil
The special grinding oil has passed strict tests in viscosity, flash point, pour point and thermal conductivity to meet various process requirements.
Two hundred and one billion one hundred and thirty-two million five hundred and ninety-four thousand one hundred and thirty
Above is the treatment plan after the problem of metal grinding process. High quality raw materials are the prerequisite for good grinding quality. In addition, grinding process accuracy is closely related to workpiece surface condition and heat treatment process.
Contact: CH Li
Phone: 18816880966
Tel: 0755-23300926
Email: hcrlichanghong@126.com
Add: 2/F, Building 5, Shenzhen Energy Science Park, No. 103, Huangpu East Ring Road, Shajing Street, Bao'an, Shenzhen, Guangdong, China